Investigation of an effluent treatment system for an integrated textile facility

Available effluent treatment systems to treat wool scour and dyehouse wastewaters were investigated. Electroflotation was found to be the most practicable treatment process as it had the ability to reduce the contaminant load in wastewaters. The quality of the treated wastewaters was then suitable for disposal to sewer or reuse on site.

Nanofiltration for the possible reuse of water and recovery of sodium chloride salt from textile effluent

During the reactive dyeing of cotton, salts such as sodium chloride (NaCI) are placed in a dyebath to aid the exhaustion of various dyes onto the fabric while bases are added to raise the pH from around neutral to pH 11 to achieve fixation. Afterwards, the used dyebath solution, called dyebath spent liquor, is discharged with almost all the salts and bases added as well as unfixed dyes. Consequently, many raw materials are lost in the waste stream ending up in the environment as pollutants. In this study possibilities of reusing the water and salts of dyebaths were investigated using a nanofiltration membrane. When the NaCI concentration in the spent liquor was increased from 10 to 80 g/L, the NaC1 rejection by the membrane was found to decrease initially; however, the NaC1 rejection increased over time, which was not expected. The aggregation of dye was also studied and found to decrease in the concentrate when the salt concentration was increased. This information is useful for the textile industry in evaluating the treated water quality for the purpose of reuse.

Minimizing energy consumption of yarn winding in ring spinning

Ring spinning has been and will continue to be an important system for making staple yarns from different fibers in the textile industry. But high power consumption and low productivity remain the two outstanding problems with ring spinning. Based on an analysis of power distribution during yarn winding in ring spinning, models for the ratio of energy consumption to yarn production over a full yarn package are established. Spindle speed, yarn count, and package diameter are the three key parameters affecting this ratio. The effects on energy consumption of these parameters are discussed through a case study. The energy-to-production ratio increases with increased package diameter but decreases with increased spindle speed and/or yarn count (tex). The results will help guide spinners in minimizing energy consumption in ring spinning.

Simulation and experimental validation of a ring spinning process

Ring spinning is the most important system of making high quality yarns in the textile industry. Yarn tension affects yarn breakage, which in turn affects yarn productivity in ring spinning. Accurate information about how various spinning parameters affect yarn tension is essential for the optimisation of the ring spinning process. In this paper, a program to simulate the ring spinning process was developed using MATLAB, which can predict yarn tension under given spinning conditions. The simulation results were verified with experimental results obtained from ring spinning cotton and wool yarns.

Assessment of the pilling propensity of wool knitwear

This study addresses a major issue facing the wool industry - the formation of entangled fibres or pills on wool knitwear. By examining the factors that contribute to the inconsistent pilling results, ways of improving the test procedures have been identified. This will have practical implications for the textile industry.

Objective evaluation of fabric pilling propensity

Fabric pilling is of critical importance to the textile industry. This study developed an objective pilling evaluation method using computer image techniques. The applicability and robustness of the proposed method were investigated based on actual knitted fabrics, the results are very accurate and repeatable.

A study of the photodegradation of protein fibres and fabrics

The photodegradation of protein fibres such as wool and silk has become a serious issue for both the fibre research community and the textile industry. This PhD project has used several novel techniques to tackle this challenging research topic. The results provide significant new insights into the mechanism of photodegradation.

Tweeds, blankets and rugs

Contains a brief history of Geelong. Discusses the development of the wool industry and its importance to the town. A chronological history of Geelong's four mills built 1860-1875. The importance of the textile industry as an employer, especially of women is covered.

Stimulus determinants and receptor mechanisms involved in the tactual perception of woollen fabrics

The dimensions of touch sensations were investigated in a series of human psychophysical experiments using woollen fabrics as stimuli and words from the textile industry literature as verbal descriptors of touch sensations. Roughness was shown to be an important dimension and was found to be encoded by two out of the four receptors in the skin that respond to specific frequencies of mechanical vibration.

Raw materials and process chemical recovery in industrial wastewater pollution control

This article illustrates the different methods employed to recover raw materials and process chemicals in various industries. Although only a few industries such as car painting, metal cutting, electroplating, textile, abattoir and pesticide formulation have been illustrated in case studies, almost all the industries can recover raw materials and process chemicals from their waste streams. The case studies show that the investments on new processes or systems used to recover raw materials and process chemicals have a short payback period and hence bring huge savings to those industries. Thus, each industry should try to recover raw material and process chemicals from waste streams.

Possible changes of pore size during nanofiltration

The textile industry plays an important role in the world economy as well as our daily life. However, the industry consuming a large quantity of water and generating huge amount of wastewater are unsustainable to the conservation of our precious resources and environment and need improvement. The wastewater, especially the one from spent cotton reactive dyebaths, contains high salt content, various dyes and high alkalinity. This study was carried out to investigate the feasibility of membrane filtration treating spent cotton reactive dye baths. A stirred cell with nanofiltration membrane was used aiming at reusing the reclaimed water. Spent dyebath solutions were synthesized containing hydrolyzed C. I. Reactive Black 5 and sodium chloride. When a piece of membrane was used repeatedly it was expected the flux would decrease after each usage due to fouling of impurities. However, it was found that the water flux increased while dye rejection decreased after each run. At pH 10, the dye rejection decreased significantly. It was proposed that the pore sizes of membrane might have changed during membrane filtration. An equation was derived calculating the possible changes of pore sizes.